Mini LED Flashlight - SCOPES Digital Fabrication

Lesson Details

Age Ranges
Standards
HS-PS3-3, 9-10.RST.3, Fab-Safety.2, Fab-Modeling.2, Fab-Electronics.1, Fab-Fabrication.1, Fab-Design.1
Author
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Author

Kevin McKee
Kevin McKee
K-12 teacher
Kevin McKee is a certified teacher in secondary mathematics as well as special education.  He attended Indiana University of Pennsylvania (IUP) to obtain his degree.  He currently works as a teacher in the IU1 Fab Lab at Colonial where he… Read More

Summary

Students will design and fabricate their very own mini LED flashlights! Students will create a case that fits all of the internal components of the flashlight. This can be done using the step-by-step tutorial design that follows, or by creating their own unique and original design. They will be given all of the internal components of the flashlight to assemble and solder correctly before inserting it into their designed case.

 

LESSON OBJECTIVES

At the end of this experience students will be able to:

  • Create concept models (vector) using drafting/design software such as Google Sketch Up and CorelDraw.
  • Use this same software to create and manipulate designs/images (raster) onto their cases.
  • Use www.makercase.com to create a simple box vector to house their mini LED flashlight.
  • Understand resistors and what they are used for.
  • Understand the basic components of electronics used to power and hook up an LED bulb.
  • Learn to correctly solder wires, bulbs, and a resistor in their correct places in order to power the light.
  • Proficiently set up the file to be printed on the laser, setting all preferences for vectoring and rastering to the correct specifications for the project/material being used.
  • Communicate and collaborate with peers on problem solving and group work.
  • Present final outcomes — from concept to final production — including setbacks, future improvements, and final product.
  • Identify correct terms for the design and production process such as vector vs. raster etc.

 

What You'll Need

Instructional Time

  • 40-Minute Sessions for 2 days

 

Hardware

 

The picture below has the specific parts we used for our project as described above.

Lesson Materials

The Instructions

Define Light and Research Resistors

TEACHER NOTE: Ask students the importance of light and what it would be like living in a world without light. Review main ideas and concepts of light and resistors.

Have students discuss what they know about light and research the basic components of light. You may watch the following video on introduction to light- its types and properties.

https://www.youtube.com/watch?v=CIWEJEYD-bg

 

Show and define resistors and talk about what they are used for. You may watch the following introductory video on resistors and also find more information at www.resistorguide.com.

https://www.youtube.com/watch?v=Gc1wVdbVI0E&t=139s

 

Research Ohm’s Law (1827) and learn about the German scientist.

 

Essential Questions: What are the main components of light and what is a resistor used for?

  1. In a whole class session, students will learn the components needed to correctly solder and wire an LED bulb to light up using a resistor to prevent from blowing the bulb.
  2. Define the following key concepts:
  3. Sources of Light: Natural light such as the sun, moon, lightning, etc. versus artificial light such as flashlights, candles, light fixtures, etc.
  4. EMR: Electromagnetic Radiation; a kind of radiation including visible light, radio waves, gamma rays, and X-rays, in which electric and magnetic fields vary simultaneously.
  5. Wavelengththe distance between successive crests of a wave, especially points in a sound wave or electromagnetic wave.
  6. Frequency: the number of occurrences of a repeating event per unit of time.
  7. Resistorpassive two-terminal electrical component that implements electrical resistance as a circuit element. In electronic circuits, resistors are used to reduce current flow, adjust signal levels, to divide voltages, bias active elements, and terminate transmission lines, among other uses.

 

Formative Assessment: Students should understand the general make-up of light and how it is produced. They should be able to define the purpose of a resistor and when or why it would be needed.

Solder the internal components of the flashlight in order to correctly light the LED bulb

Essential Question: How can you determine the type of resistor needed for your flashlight based upon the voltage produced and the type of bulb being used.

 

1.  Visit www.resistorguide.com to learn more about the fundamentals of resistors, the types, and applications of resistors.

Formative Assessment: To show that students have a basic understanding of resistors and are ready to begin soldering the electronic components, ask questions to have students demonstrate their understanding and knowledge of the definition, types, and applications of resistors.

 

 2. Solder the internal components of the flashlight (battery holder, resistor, LED bulb, tactile switch)

  • Depending on the type of case designed by the student to hold the internal components of the flashlight, wires can be cut and tactile switch can be placed wherever necessary to accommodate the case. The attached pictures can be used as a general guide of how we completed our flashlights.
  • Solder the red (+) wire from the battery holder to the positive (longer prong) of the LED bulb. We cut this prong shorter to accommodate for the size of the case we designed.
  • Solder the resistor to the negative prong (shorter prong) of the LED bulb. We also cut this prong shorter to fit into our case.
  • Solder the black (-) wire from the battery holder to the resistor that was previously soldered to the negative prong on the LED bulb.
  • Cut the black wire from the battery holder near the middle to insert the tactile switch. Note: when soldering the tactile switch to both sides of the black (-) wire, make sure to solder to diagonal prongs on the tactile switch or you will get a constant “on”. This can lead to more discussion about tactile switches.
  • Insert A23 battery and press tactile switch to make sure everything is functioning correctly and the LED bulb lights up.